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Why Lean Six Sigma is still the leading process methodology today

Lean Six Sigma—Transforming processes, transforming businesses 

Are you curious about why Lean Six Sigma Green Belt is still considered the top process methodology in today’s business world? 

Motorola pioneered the development of Six Sigma for organisational improvement in the late 1980’s. Using Six Sigma generated billions of dollars in savings and improved products and services for Motorola.  Over time, its use was adopted by General Electric, Allied Signal, Honeywell and multiple other organisations where this led to enhanced customer satisfaction and greater organisational success.      

Lean is a management philosophy that focusses on improved efficiencies within an organisation.  The Lean Principles focus on defining what is of value to the customer, identifying non-value adding practices and eliminating them to the greatest extent practicable. 

As global competition increased, companies started integrating lean Principles with Six Sigma, giving rise to Lean Six Sigma. Today, Lean Six Sigma has evolved into a powerful methodology for organisations looking to improve products and services, enhance customer satisfaction, eliminate waste and enhance operational efficiency. 

To find out more about the importance of Lean Six Sigma in modern businesses and into the future, we spoke to David Smith, our Lean Six Sigma master. David is a Business Improvement Professional who brings more than 30 years-experience, working with organisations in Australia and globally. He has many strings to his bow, and is a Six Sigma and Lean facilitator, coach and practitioner; and management system specialist. David combines improvement methodologies with Business Excellence principles in a way that supports an organisation in gaining sustainable benefits from its management system. 

So, what is all the buzz about this method? Let’s dive into some of the practical benefits of this approach. 

The evolution from Six Sigma to Lean Six Sigma 

Six Sigma focuses on improvements to products by reducing variation and improving quality through precise control of processes. It was a breakthrough for manufacturing companies, which saw massive improvements in quality.    Six Sigma was also adopted by the service sector and has proved to be as valuable to service providers as it is to manufacturers.   

As global competition intensified, businesses sought even more agile and responsive methodologies. This led to the integration of Lean Principles, which focus on eliminating non-value-added activities; with Six Sigma’s focus on improved quality of products and services.   

The result — Lean Six Sigma — a hybrid model that combines the best of both worlds. 

Practical benefits for learners 

By studying Lean Six Sigma Green Belt, you’ll get hands-on learning experience, which means you’ll be able to apply what you learn to real-world situations. Plus, Lean Six Sigma will enhance your problem-solving skills and teach you how to make data-driven decisions – a crucial skill in today’s data-dominated world. And the best part? You’ll learn various strategies for continuous improvement in different areas of business processes. 

Hands-on learning 

Engaging in interactive sessions provides real-world applications of Lean Six Sigma principles. This hands-on approach ensures that participants can immediately apply what they’ve learned to their specific contexts. 

Enhanced problem-solving skills 

Lean Six Sigma equips professionals with a systematic approach to identifying quality and efficiency problems, determining the causes of those problems and addressing them to improve both quality and efficiency.  Using Lean Six Sigma also ensures that the same problems do not recur.   This enhanced problem-solving capability is invaluable for improving the performance of an organisation.   

This interactive course equips you with practical skills in problem-solving using the Define, Measure, Analyse, Improve, and Control (DMAIC) model, including essential statistical techniques and improvement strategies. 

Data-driven decision making 

In an era where data is king, Lean Six Sigma teaches professionals how to leverage basic statistical tools to inform their improvement initiatives. This data-driven approach ensures that decisions are based on empirical evidence rather than intuition. 

Comprehensive improvement strategies 

Lean Six Sigma provides insights into various strategies that can be applied to different aspects of business processes. Whether it’s supply chain management, customer service, or production, Lean Six Sigma offers tools and techniques to drive continuous improvement. 

Why business leaders and operations managers should care 

Business leaders and operations managers are constantly under pressure to improve efficiency, reduce costs, and maintain high-quality standards. Lean Six Sigma provides a proven framework to achieve these goals. By investing in Lean Six Sigma Green Belt training, organisations can develop a team of experts who are capable of leading process improvement projects that deliver significant results. 

Real-world impact 

Consider the example of an Australian manufacturing company that implemented Lean Six Sigma to address chronic production delays. By applying the DMAIC model, they were able to identify bottlenecks in their process, implement targeted improvements, and achieve a 20% increase in throughput within six months. This not only improved customer satisfaction but also boosted the company’s bottom line. 

A medium sized service provider in Australia was experiencing difficulties in providing service personnel to their customers within the specified timeframes. The application of the Lean Principles enabled the company to identify time wasting practices, remove those practices, and thus improve the response times in providing service personnel. This had a significant impact on customer loyalty and customer retention, along with the financial benefits that this brings. 

Competitive advantage 

Lean Six Sigma can give businesses a competitive advantage. By continuously improving processes and delivering top-notch products and services, companies can stand out in their sectors.  Lean Six Sigma not only helps improve operational efficiency but also enhances the ability to deliver high-quality products and services consistently. This can be a significant differentiator in industries where quality and reliability are critical….and doesn’t this apply to all organisations! 

Level up your skills with Lean Six Sigma Green Belt 

Learning Lean Six Sigma Green Belt is not just about improving quality and making operations more efficient – it’s about driving long-term success for your organisation. Lean Six Sigma Green Belt remains the leading process improvement methodology today because it combines the rigorous, data-driven approach of Six Sigma with the waste-elimination focus of lean principles. For business leaders, operations managers, and process improvement professionals, mastering Lean Six Sigma is not just about enhancing operational efficiency—it’s about driving meaningful, sustainable improvements that position their organisations for long-term success. 

Ready to take your organisation to the next level? Sign up for our comprehensive Lean Six Sigma Green Belt course and start driving significant improvements across your organisation today. 

Not ready for Green Belt? You can start your Lean Six Sigma journey with our Yellow Belt qualification. 

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